Ro-ro Platform Main Operating Cylinder

Ro-ro platform main operating cylinder — the primary hydraulic actuator that raises, lowers, extends, and retracts the vehicle ramp and springboard on roll-on/roll-off (ro-ro) vessels. Bore 100–400 mm, rod 50–180 mm, stroke up to 7,300 mm, thrust force 3,500 KN at 28 MPa. Korea Ever-Power. ISO 9001. OEM & ODM.
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Ro-Ro Platform

Ro-ro Platform Main Operating Cylinder

Cars, trucks, buses, and trailers drive on and off a ro-ro vessel via a ramp. The main operating cylinder raises, lowers, and retracts this ramp — a multi-tonne steel structure that must align precisely with quay heights ranging from 1 to 12 metres above waterline.

100–400mmBore
≤7,300mmStroke
3,500 KNThrust
28 MPaPressure

Technical Specifications

Parameter Specification
Product Name Ro-ro Platform Main Operating Cylinder
Features Retract and extend the springboard and ramp
Bore Diameter 100 mm – 400 mm
Rod Diameter 50 mm – 180 mm
Stroke Up to 7,300 mm
Thrust Force Maximum 3,500 KN (bore 125 mm / 28 MPa)
Working Pressure Up to 28 MPa
Application Ro-Ro Platform (Roll-on/Roll-off Vessel)

How the Ro-Ro Ramp System Works

Ro-ro vessel ramp and springboard loading operation

A ro-ro vessel loads and discharges vehicles through one or more ramps — large steel platforms that bridge the gap between the vessel's vehicle deck and the quay. The ramp must adjust to varying tidal heights, quay elevations, and vessel draft changes as cargo is loaded. The main operating cylinder is the primary actuator that controls all ramp movement.

The 7,300 mm stroke covers the full range of ramp extension needed for deep-water berths (low quay) through to high-freeboard terminals. The wide bore range (100–400 mm) allows Korea Ever-Power to match the cylinder to the ramp weight — from small passenger ferry ramps (100 mm bore) to large ocean-going cargo vessel ramps (400 mm bore). Browse the offshore hydraulic cylinder range for the complete ro-ro cylinder system.

Ro-Ro Hydraulic Cylinder Family

The ramp system on a ro-ro vessel uses four cylinder types working together. The main operating cylinder is the largest and most powerful:

Main Operating (#13) ← this product

Raises, lowers, extends, and retracts the ramp. The primary actuator — bore up to 400 mm, thrust up to 3,500 KN.

Latch Cylinder (#14/#15)

Locks the ramp in the stowed position during sea transit. Available with mechanical or hydraulic self-locking.

Jacking Cylinder (#16)

Fine-adjusts the ramp height to match the quay elevation. Smaller bore (50–125 mm), shorter stroke (≤1,000 mm).

Key Advantages of the Main Operating Cylinder

Ro-ro Platform Main Operating Cylinder

  • Wide bore range (100–400 mm) — a single product family covers everything from small ferry ramps to large ocean-going ro-ro vessel ramps. No need to source from different suppliers for different vessel sizes.
  • 7,300 mm maximum stroke — accommodates the full range of quay heights and tidal variations. The long stroke eliminates the need for additional ramp extension mechanisms on vessels that operate across ports with varying berth geometries.
  • Stainless steel rod option — for vessels operating in aggressive salt spray environments. The rod surface resists pitting and crevice corrosion without the need for chrome plating, which can crack under repeated bending loads at the hinge points.
  • ⚙️ Integrated load-holding valves — prevent the ramp from dropping if hydraulic supply is lost. A safety-critical requirement for ramps that extend over water between the vessel and quay, where an uncontrolled drop could injure stevedores or damage vehicles.

Ro-Ro Cylinder Supply and Service

Korea Ever-Power supplies the complete ro-ro ramp cylinder set (main operating + latch + jacking) as a single-source package. Provide the ramp GA drawing, ramp weight, operating height range, DNVGL or other class requirement, and stainless steel preference. Complete set with engineering approval, test certificates, seal kits, and classification documentation.

Korea Ever-Power marine hydraulic cylinder workshop

Marine hydraulic cylinder types

FAQ

How many main operating cylinders does a ro-ro ramp use?

Typically 2–4 cylinders per ramp, depending on the ramp weight and geometry. Stern ramps on large cargo ro-ro vessels may use 4 cylinders; side ramps and smaller ferry ramps typically use 2.

What DNVGL approvals are available?

Korea Ever-Power can provide documentation for DNVGL type approval of ro-ro platform cylinders. This includes material certificates, welding procedures, hydrostatic test reports, and functional test reports per DNVGL rules for classification of ships.

Can the cylinder handle tidal variations during loading?

Yes — the 7,300 mm stroke is designed specifically to accommodate tidal variations (up to 6+ metres in some ports) plus variations in vessel draft as cargo is loaded. The ramp angle adjusts continuously during the loading/discharge process.

What is the difference between the main operating and jacking cylinder?

The main operating cylinder (#13) handles the full ramp movement — raising, lowering, extending, retracting. The jacking cylinder (#16) provides fine height adjustment at the ramp tip to match the quay surface. The main cylinder does the heavy work; the jacking cylinder does the precision work.

Can the complete ro-ro cylinder set be ordered together?

Yes — main operating, latch (mechanical or hydraulic self-locking), and jacking cylinders can be supplied as a single coordinated package. Single-source supply simplifies procurement, ensures dimensional compatibility, and streamlines classification documentation. Browse the offshore hydraulic cylinder range for all ro-ro products.

What Our Customers Say

★★★★★Mar 2026

"We fitted Korea Ever-Power main operating cylinders on 2 stern ramps of our cargo ro-ro vessel. The 350 mm bore cylinders handle the 80-tonne ramp weight smoothly. The stainless steel rods are a significant upgrade — our previous chrome rods corroded within 3 years in the Baltic Sea environment."

Capt. E. Lindberg — Fleet Technical Manager, Swedish ro-ro operator

★★★★★Nov 2025

"Ordered main operating + latch + jacking cylinders for a new ferry. Having a single supplier simplified our DNVGL submission. All documentation was aligned and consistent — the surveyor approved the complete ramp hydraulic system in one visit."

M. Papandreou — Naval Architect, Greek ferry company

★★★★☆Jul 2025

"Reliable cylinders for our inter-island ferry ramps (bore 150 mm, stroke 4,500 mm). After 18 months of twice-daily ramp operations, no seal leaks or rod surface issues. The integrated load-holding valves passed our annual safety inspection without comment."

A. Cruz — Maintenance Chief, Philippine ferry operator

★★★★★Apr 2025

"Emergency replacement for a failed stern ramp cylinder on our cargo vessel. Korea Ever-Power delivered in 6 weeks — the same European OEM quoted 16 weeks. The replacement matched our existing hydraulic connections perfectly."

J. Thompson — Engineering Superintendent, UK shipping line

★★★★★Jan 2025

"We operate ro-ro vessels across 3 different tidal ranges (Mediterranean, Atlantic, North Sea). The 7,000 mm stroke cylinders handle all our port conditions without any mechanical extension adapters."

D. Moreau — Operations Director, French ro-ro logistics

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