Truck Crane Pin Cylinder | EP-HCYY11112015 Model

Truck crane pin cylinder EP-HCYY11112015 inserts and retracts the hardened steel locking pins that mechanically connect adjacent telescoping boom sections. Without reliable pin engagement, the boom sections cannot transfer structural loads — making this one of the most safety-critical cylinders on the crane. Bore Φ80 mm, rod Φ40 mm, stroke 225 mm at 20 MPa (30 MPa max). The 100 kN insertion force drives pins through slightly misaligned holes and contaminated bores. Weight 18 kg, installation distance 440 mm. Korea Ever-Power. ISO 9001.
SKU: 265fa4dbf263 Category:

Mobile Machinery Hydraulic Cylinder

Truck Crane Pin Cylinder
EP-HCYY11112015 · Φ80mm · Stroke 225mm · 20 MPa · 18 kg

The cylinder that locks and unlocks the telescoping boom sections. During boom extension, the pin cylinder inserts locking pins into alignment holes — mechanically connecting adjacent boom sections so they move as a single structural member. During retraction, the pin cylinder retracts the pins, releasing the sections for sequential telescoping.

Φ80Bore
225mmStroke
20 MPaWorking Pressure
30 MPaMax Pressure
18 kgWeight

Technical Specifications

Truck Crane Pin Cylinder | EP-HCYY11112015 Model Dimension Drawing▲ Dimension Drawing

Parameter Specification
Product Name Truck Crane Pin Cylinder
Cylinder Model EP-HCYY11112015
Bore Diameter (D) Φ80 mm
Rod Diameter (d) Φ40 mm
Stroke (S) 225 mm
Installation Distance (L) 440 mm
Working Pressure 20 MPa
Maximum Withstand Pressure 30 MPa
Weight 18 kg
Application Truck-Mounted Crane
Truck Crane Pin Cylinder | EP-HCYY11112015 Model▲ Truck Crane Pin Cylinder | EP-HCYY11112015 Model

How Pin Cylinders Enable Boom Telescoping

Truck crane with hydraulic cylinder positions

A telescoping truck crane boom consists of multiple nested sections that slide inside each other. To extend the boom, one section must be pinned (locked) while the adjacent section extends hydraulically. The pin cylinder inserts a hardened steel pin through matching holes in adjacent sections — creating a temporary rigid connection.

The 225 mm stroke provides enough travel to fully insert and retract the locking pin through the boom section wall thickness — typically two walls (inner and outer section) of 15–25 mm each, plus clearance. The Φ80 bore at 20 MPa produces approximately 100 kN of insertion force — enough to drive the pin through under misalignment or contamination conditions.

Pin cylinders must be extremely reliable — a pin that fails to insert leaves the boom section unlocked, which can lead to uncontrolled boom collapse under load. A pin that fails to retract prevents boom retraction for transport. Both failure modes are operationally critical. Browse the full mobile machinery hydraulic cylinder range.

Why Pin Reliability Is Non-Negotiable

Pin Insertion Under Misalignment

Boom sections flex under load — the pin holes may not align perfectly. The 20 MPa pressure and Φ80 bore provide enough force to drive the pin through slightly misaligned holes without jamming.

Contamination Resistance

Construction site dust, rust, and debris can accumulate in pin bores between operations. The cylinder must push through contamination reliably — every time, in every condition.

Position Feedback

Most truck cranes include proximity sensors on the pin cylinder to confirm pin insertion before allowing boom loading. The cylinder's stroke must be precise and repeatable to trigger these sensors correctly.

Truck Crane Pin Cylinder dimensions

Key Advantages

  • 225 mm stroke for full pin engagement — enough travel to insert the locking pin through both boom section walls with clearance for misalignment and wear.
  • 20 MPa / 30 MPa rating — the 100 kN insertion force drives pins through misaligned holes and contaminated bores.
  • 18 kg manageable weight — light enough for single-technician handling during maintenance, while robust enough for the forces involved.
  • 440 mm installation distance — compact enough to fit within the boom section overlap zone.
  • Repeatable stroke for sensor compatibility — consistent stroke length ensures reliable pin position feedback to the crane's safety interlock system.

Truck Crane Cylinder Family

EP-HCYY11112013

Spring Cyl. Φ63, 5kg

EP-HCYY11112014

Anti-Tilt Cyl. Φ190, 590kg

EP-HCYY11112016

Luffing Cyl. Φ320, 3500kg

EP-HCYY11112017

Counterweight Cyl. Φ200, 55kg

Why Choose Korea Ever-Power

Korea Ever-Power is a professional hydraulic cylinder manufacturer and supplier, specialising in forklift hydraulic cylinders, aerial work vehicle cylinders, mobile machinery cylinders, offshore cylinders, and industrial engineering cylinders. Our production facilities are equipped with composite machining centres, multi-station welding robots, automated assembly lines, specialised cylinder testing machines, and a dedicated quality inspection area — ensuring every cylinder meets OEM-grade performance standards.

Korea Ever-Power hydraulic cylinder manufacturing facility

Korea Ever-Power forklift tilt cylinders are manufactured to the same specifications and quality standards as original equipment cylinders fitted to major forklift brands worldwide. Every cylinder is 100% hydrostatic pressure tested, dimensionally inspected, and shipped with a test certificate and seal kit. Contact the Korea Ever-Power team for pricing and lead time.

Hydraulic cylinder production

Frequently Asked Questions

How many pin cylinders does a truck crane use?

Typically one or two per boom section junction. A 5-section boom may use 4–8 pin cylinders depending on the telescoping sequence. Contact Korea Ever-Power with your crane model for the exact quantity.

What happens if the pin cylinder fails?

If the pin fails to insert, the crane's safety interlock prevents boom loading — the operator cannot lift until all pins are confirmed engaged. If the pin fails to retract, the boom cannot telescope for transport. Both conditions require immediate cylinder service.

Can the pin cylinder be field-serviced?

Seal replacement is possible in the field for experienced crane technicians. However, given the safety-critical function, Korea Ever-Power recommends complete cylinder replacement to ensure factory-grade seal integrity and stroke accuracy.

Can I order the complete truck crane cylinder set?

Yes — all five truck crane cylinder models (spring, anti-tilt, pin, luffing, counterweight) can be ordered as a coordinated set for a full crane rebuild. Browse the mobile machinery hydraulic cylinder range.

What Our Customers Say

★★★★★May 2026

"Pin cylinders are the most replaced cylinder on our crane fleet — they cycle thousands of times during boom telescoping. Korea Ever-Power's EP-HCYY11112015 has been running 14 months without a pin insertion failure."

T. Lindgren — Crane Fleet Manager, Sweden

★★★★☆Nov 2025

"The 225 mm stroke accommodates the slight misalignment in our older boom sections — the original shorter-stroke cylinders sometimes jammed. The Korea Ever-Power cylinders insert cleanly every time."

N. Al-Rashid — Crane Operator, UAE

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Additional information

Editor