Product Description
Company Profile
ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. is a national high-tech enterprise and manufacturer of hydraulic devices special for large-scale heavy-duty jacking and lifting field. Integrating system design, product R & D, production, marketing and import & export, CHINAMFG provides a full range of high quality hydraulic tools and professional comprehensive solutions for customers.
Relying on advanced scientific technology in Europe and America and gathering elite talents at home and abroad, CHINAMFG focuses on solving major engineering problems in the fields of heavy load, precise control, multi-logic actions, multi-point control, etc.
After more than 20 years development, CHINAMFG has established a rigorous production and operation system and a perfect quality control system. Through continuous innovations, serialized products and solutions are gradually formed in the fields of multi-point synchronous lifting,pushing,hoisting, translation, tensioning, weighing of asymmetric large components, space posture adjustment, and intelligent walking of large equipment and components. CHINAMFG has won praise from domestic and foreign customers for its high-quality products and excellent services. At present, KIET’s business has spread to more than 100 countries and regions in the world, covering roads and bridges, construction, petrochemicals, metallurgy, power, mining, ships, offshore engineering field.
Adhering to the core concept of “Ingenuity for manufacturing, service for the world”, CHINAMFG continues to expand scientific research strength, forge ahead, strive for first-class, and provide customers with safe, reliable and efficient equipment and service.
Product Description
Introduction
Single acting lock nut hydraulic cylinders apply to use in compact constructions. Safety locking nut design applys to mechanical load supporting. Sepecial load bearing system deisgn is capable of withstanding 3% side load. Overflow port fuctions as a stroke limiter.
Features
1. Max. Working pressure: 700bar
2. Single acting design, load return
3. Suitable for lifting work which requires plunger extends for a long time
4. Mechanical nut bearing with the load, so it can tighten the mechanical nut at any position in the stroke to make sure the operation safety
5. Ultra-thin design, suitable for highly limited space
6. Lateral load supported is equivalent 3% load capacity
7. Cylinder equipped with ball type saddle to adapt component rough.
8. Optional manual check valve can be used at the same time to ensure the safety of lifting and lowering process
9. 3/8-18NPT coupler and dust cap included on all models
Product Parameters
MODEL | CAPACITY (T) |
MAX. WORKING PRESSURE (MPA) |
STROKE (MM) |
CLOSED HEIGHT (MM) |
EFFECTIVE AREA (CM²) |
OIL CAPACITY (CM³) |
OUTSIDE DIAMETER (MM) |
WEIGHT (KG) |
KET-CLP-602 | 60 | 70 | 50 | 125 | 86.6 | 432 | 140 | 15 |
KET-CLP-1002 | 100 | 70 | 50 | 137 | 146.8 | 734 | 175 | 26 |
KET-CLP-1602 | 160 | 70 | 45 | 148 | 231.3 | 1040 | 220 | 44 |
KET-CLP-2002 | 200 | 70 | 45 | 155 | 285.6 | 1285 | 245 | 57 |
KET-CLP-2502 | 260 | 70 | 45 | 159 | 366.8 | 1650 | 275 | 74 |
KET-CLP-4002 | 400 | 70 | 45 | 178 | 559.5 | 2517 | 350 | 134 |
KET-CLP-5002 | 520 | 70 | 45 | 192 | 730.6 | 3287 | 400 | 189 |
Packaging & Shipping
Certifications
/* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
– Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
– Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
– In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
– Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
– Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
– Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
– Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder’s strength and resistance to external forces.
8. Environmental Protection:
– Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
– Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Adaptation of Hydraulic Cylinders for Medical Equipment and Aerospace Applications
Hydraulic cylinders have the potential to be adapted for use in medical equipment and aerospace applications, offering unique advantages in these industries. Let’s explore how hydraulic cylinders can be adapted for these specialized fields:
- Medical Equipment: Hydraulic cylinders can be adapted for various medical equipment applications, including hospital beds, patient lifts, surgical tables, and rehabilitation devices. Here’s how hydraulic cylinders are beneficial in medical equipment:
- Positioning and Adjustability: Hydraulic cylinders provide precise and smooth movement, allowing for accurate positioning and adjustments of medical equipment. This is crucial for ensuring patient comfort, proper alignment, and ease of use.
- Load Handling: Hydraulic cylinders offer high force capabilities, enabling the safe handling of heavy loads in medical equipment. They can support the weight of patients, facilitate smooth transitions, and provide stability during procedures.
- Controlled Motion: Hydraulic cylinders provide controlled and stable motion, which is essential for delicate medical procedures. The ability to adjust speed, position, and force allows for precise and controlled movements, minimizing patient discomfort and ensuring accurate treatment.
- Durability and Reliability: Hydraulic cylinders are designed to withstand rigorous use and demanding environments, making them suitable for medical equipment applications. Their durability and reliability contribute to the long-term performance and safety of medical devices.
- Aerospace Applications: Hydraulic cylinders can also be adapted for aerospace applications, where lightweight yet robust systems are essential. Here’s how hydraulic cylinders are advantageous in aerospace:
- Flight Control Systems: Hydraulic cylinders play a critical role in aircraft flight control systems, including ailerons, elevators, rudders, and landing gear. They provide precise and reliable actuation, allowing pilots to control the aircraft’s movements with accuracy and responsiveness.
- Weight Optimization: Hydraulic cylinders can be designed using lightweight materials, such as aluminum alloys or composite materials, to reduce overall weight. This weight optimization is crucial in aerospace applications to enhance fuel efficiency, payload capacity, and aircraft performance.
- Shock and Vibration Resistance: Aerospace environments involve significant shock and vibration forces. Hydraulic cylinders can be engineered to withstand these dynamic loads while maintaining performance and reliability, ensuring consistent operation even under extreme conditions.
- Space Constraints: Hydraulic cylinders can be designed to fit within the space constraints of aircraft or spacecraft. Their compact size and flexible mounting options allow for efficient integration into the limited available space.
In summary, hydraulic cylinders can be adapted for use in medical equipment and aerospace applications, leveraging their precise positioning, load handling capabilities, controlled motion, durability, and reliability. In medical equipment, hydraulic cylinders enable comfortable patient positioning, smooth transitions, and controlled movements during procedures. In aerospace, hydraulic cylinders provide precise actuation, weight optimization, shock and vibration resistance, and space-efficient solutions. By adapting hydraulic cylinders to these specialized fields, manufacturers can meet the unique requirements and enhance the performance of medical equipment and aerospace systems.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by Dream 2024-11-26
China high quality WREN Hydraulic Cylinder Series CLL504 Single-Acting Lock Nut Cylinder (50 ton) vacuum pump booster
Product Description
Product Description
Capacity | Stroke | Model | Min Height | Outside Diameter | Effective Area | Oil Capacity | Saddle Diameter | Weight |
(Ton) | (mm) | (mm) | (mm) | (cm²) | (cm³) | (mm) | (Kg) | |
50 | 50 | CLL502 | 164 | 125 | 70.9 | 355 | 71 | 15 |
50 | 100 | CLL5O4 | 214 | 125 | 70.9 | 709 | 71 | 20 |
50 | 150 | CLL506 | 264 | 125 | 70.9 | 1064 | 71 | 25 |
50 | 200 | CLL508 | 314 | 125 | 70.9 | 1418 | 71 | 30 |
50 | 250 | CLL5571 | 364 | 125 | 70.9 | 1773 | 71 | 35 |
50 | 300 | CLL5012 | 414 | 125 | 70.9 | 2127 | 71 | 40 |
100 | 50 | CLL1002 | 187 | 165 | 132.7 | 664 | 71 | 30 |
100 | 100 | CLL1004 | 237 | 165 | 132.7 | 1327 | 71 | 39 |
100 | 150 | CLL1006 | 287 | 165 | 132.7 | 1991 | 71 | 48 |
100 | 200 | CLL1008 | 337 | 165 | 132.7 | 2654 | 71 | 56 |
100 | 250 | CLL1571 | 387 | 165 | 132.7 | 3318 | 71 | 64 |
100 | 300 | CLL10012 | 437 | 165 | 132.7 | 3981 | 71 | 73 |
150 | 50 | CLL1502 | 209 | 205 | 201 | 1005 | 130 | 53 |
150 | 100 | CLL1504 | 259 | 205 | 201 | 2571 | 130 | 66 |
150 | 150 | CLL1506 | 309 | 205 | 201 | 3015 | 130 | 78 |
150 | 200 | CLL1508 | 359 | 205 | 201 | 4571 | 130 | 92 |
150 | 250 | CLL15571 | 409 | 205 | 201 | 5571 | 130 | 104 |
150 | 300 | CLL15012 | 459 | 205 | 201 | 6030 | 130 | 117 |
200 | 50 | CLL2002 | 243 | 235 | 265. 6 | 1330 | 130 | 83 |
200 | 150 | CLL2006 | 343 | 235 | 265.6 | 3989 | 130 | 117 |
200 | 250 | CLL2571 | 443 | 235 | 265.6 | 6648 | 130 | 152 |
250 | 50 | CLL2502 | 249 | 275 | 366.4 | 1832 | 150 | 116 |
250 | 150 | CLL2506 | 349 | 275 | 366.4 | 5496 | 150 | 162 |
250 | 250 | CLL25571 | 449 | 275 | 366.4 | 9160 | 150 | 210 |
300 | 50 | CLL3002 | 295 | 310 | 456.2 | 2281 | 139 | 173 |
300 | 150 | CLL3006 | 395 | 310 | 456.2 | 6843 | 139 | 233 |
300 | 250 | CLL3571 | 495 | 310 | 456.2 | 11405 | 139 | 293 |
400 | 50 | CLL4002 | 335 | 350 | 559. 9 | 2800 | 159 | 250 |
400 | 150 | CLL4006 | 435 | 350 | 559. 9 | 8399 | 159 | 327 |
400 | 250 | CLL4571 | 535 | 350 | 559.9 | 13998 | 159 | 402 |
500 | 50 | CLL5002 | 375 | 400 | 730. 6 | 3656 | 228 | 367 |
500 | 150 | CLL5006 | 475 | 400 | 730.6 | 10967 | 228 | 466 |
500 | 250 | CLL5571 | 575 | 400 | 730.6 | 18278 | 228 | 567 |
600 | 50 | CLL6002 | 395 | 430 | 855.3 | 4277 | 194 | 446 |
600 | 150 | CLL6006 | 495 | 430 | 855.3 | 12830 | 194 | 562 |
600 | 250 | CLL6571 | 595 | 430 | 855.3 | 21383 | 194 | 679 |
800 | 50 | CLL8002 | 455 | 505 | 1176.9 | 5882 | 224 | 709 |
800 | 150 | CLL8006 | 555 | 505 | 1176.9 | 17645 | 224 | 870 |
800 | 250 | CLL8571 | 655 | 505 | 1176.9 | 29408 | 224 | 1571 |
1000 | 50 | CLL10002 | 495 | 560 | 1466.4 | 7329 | 360 | 949 |
1000 | 150 | CLL10006 | 595 | 560 | 1466. 4 | 21986 | 360 | 1141 |
1000 | 250 | CLL10571 | 695 | 560 | 1466.4 | 36643 | 360 | 1333 |
Company Profile
Why Choose Us
Quality control
Certifications
Exhibition photos
Our Customers
FAQ
Q: How to order?
A: Inquire with us→ sample customization→ use scenario inform→ receive our product design recommendation→ negotiate details→ confirm the sample→ CHINAMFG the contract/deposit→mass production→ the goods are ready→ balance/delivery→ further cooperation.
Q: How about the sample order?
A: We can provide the sample price, please contact us for details.
Q: Which shipping method is available?
A: By sea, by air, or by express (DHL, UPS, FedEx). Other shipping methods are also available, please contact us for details.
Q: How long is the delivery [production] and shipment?
A: The delivery time depends on the quantity you ordered. Shipped from the factory, within 3 days for standard parts and within 10 days for non-standard parts.
Q: My package is missing some products, what can I do?
A: Please contact our support team, we will confirm the contents of your order with the packaging, and compensate for the shipment. We apologize for the inconvenience.
Q: How to confirm the payment?
A: We accept T/T payment method. The first type is 30% deposit order confirmed, and the remaining 70% is paid before shipment, and the second type is 100% paid before shipment. Other payment methods are also acceptable, please contact us before you pay by other payment methods.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | CE, ISO9001 |
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Pressure: | High Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Single Acting |
Working Method: | Straight Trip |
Adjusted Form: | Switching Type |
Customization: |
Available
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How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by CX 2024-01-02
China Hot selling WREN Hydraulic Cylinder Series CLL2002 Single-Acting Lock Nut Cylinder (200 ton) vacuum pump diy
Product Description
Product Description
Capacity | Stroke | Model | Min Height | Outside Diameter | Effective Area | Oil Capacity | Saddle Diameter | Weight |
(Ton) | (mm) | (mm) | (mm) | (cm²) | (cm³) | (mm) | (Kg) | |
50 | 50 | CLL502 | 164 | 125 | 70.9 | 355 | 71 | 15 |
50 | 100 | CLL5O4 | 214 | 125 | 70.9 | 709 | 71 | 20 |
50 | 150 | CLL506 | 264 | 125 | 70.9 | 1064 | 71 | 25 |
50 | 200 | CLL508 | 314 | 125 | 70.9 | 1418 | 71 | 30 |
50 | 250 | CLL5571 | 364 | 125 | 70.9 | 1773 | 71 | 35 |
50 | 300 | CLL5012 | 414 | 125 | 70.9 | 2127 | 71 | 40 |
100 | 50 | CLL1002 | 187 | 165 | 132.7 | 664 | 71 | 30 |
100 | 100 | CLL1004 | 237 | 165 | 132.7 | 1327 | 71 | 39 |
100 | 150 | CLL1006 | 287 | 165 | 132.7 | 1991 | 71 | 48 |
100 | 200 | CLL1008 | 337 | 165 | 132.7 | 2654 | 71 | 56 |
100 | 250 | CLL1571 | 387 | 165 | 132.7 | 3318 | 71 | 64 |
100 | 300 | CLL10012 | 437 | 165 | 132.7 | 3981 | 71 | 73 |
150 | 50 | CLL1502 | 209 | 205 | 201 | 1005 | 130 | 53 |
150 | 100 | CLL1504 | 259 | 205 | 201 | 2571 | 130 | 66 |
150 | 150 | CLL1506 | 309 | 205 | 201 | 3015 | 130 | 78 |
150 | 200 | CLL1508 | 359 | 205 | 201 | 4571 | 130 | 92 |
150 | 250 | CLL15571 | 409 | 205 | 201 | 5571 | 130 | 104 |
150 | 300 | CLL15012 | 459 | 205 | 201 | 6030 | 130 | 117 |
200 | 50 | CLL2002 | 243 | 235 | 265. 6 | 1330 | 130 | 83 |
200 | 150 | CLL2006 | 343 | 235 | 265.6 | 3989 | 130 | 117 |
200 | 250 | CLL2571 | 443 | 235 | 265.6 | 6648 | 130 | 152 |
250 | 50 | CLL2502 | 249 | 275 | 366.4 | 1832 | 150 | 116 |
250 | 150 | CLL2506 | 349 | 275 | 366.4 | 5496 | 150 | 162 |
250 | 250 | CLL25571 | 449 | 275 | 366.4 | 9160 | 150 | 210 |
300 | 50 | CLL3002 | 295 | 310 | 456.2 | 2281 | 139 | 173 |
300 | 150 | CLL3006 | 395 | 310 | 456.2 | 6843 | 139 | 233 |
300 | 250 | CLL3571 | 495 | 310 | 456.2 | 11405 | 139 | 293 |
400 | 50 | CLL4002 | 335 | 350 | 559. 9 | 2800 | 159 | 250 |
400 | 150 | CLL4006 | 435 | 350 | 559. 9 | 8399 | 159 | 327 |
400 | 250 | CLL4571 | 535 | 350 | 559.9 | 13998 | 159 | 402 |
500 | 50 | CLL5002 | 375 | 400 | 730. 6 | 3656 | 228 | 367 |
500 | 150 | CLL5006 | 475 | 400 | 730.6 | 10967 | 228 | 466 |
500 | 250 | CLL5571 | 575 | 400 | 730.6 | 18278 | 228 | 567 |
600 | 50 | CLL6002 | 395 | 430 | 855.3 | 4277 | 194 | 446 |
600 | 150 | CLL6006 | 495 | 430 | 855.3 | 12830 | 194 | 562 |
600 | 250 | CLL6571 | 595 | 430 | 855.3 | 21383 | 194 | 679 |
800 | 50 | CLL8002 | 455 | 505 | 1176.9 | 5882 | 224 | 709 |
800 | 150 | CLL8006 | 555 | 505 | 1176.9 | 17645 | 224 | 870 |
800 | 250 | CLL8571 | 655 | 505 | 1176.9 | 29408 | 224 | 1571 |
1000 | 50 | CLL10002 | 495 | 560 | 1466.4 | 7329 | 360 | 949 |
1000 | 150 | CLL10006 | 595 | 560 | 1466. 4 | 21986 | 360 | 1141 |
1000 | 250 | CLL10571 | 695 | 560 | 1466.4 | 36643 | 360 | 1333 |
Company Profile
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FAQ
Q: How to order?
A: Inquire with us→ sample customization→ use scenario inform→ receive our product design recommendation→ negotiate details→ confirm the sample→ CHINAMFG the contract/deposit→mass production→ the goods are ready→ balance/delivery→ further cooperation.
Q: How about the sample order?
A: We can provide the sample price, please contact us for details.
Q: Which shipping method is available?
A: By sea, by air, or by express (DHL, UPS, FedEx). Other shipping methods are also available, please contact us for details.
Q: How long is the delivery [production] and shipment?
A: The delivery time depends on the quantity you ordered. Shipped from the factory, within 3 days for standard parts and within 10 days for non-standard parts.
Q: My package is missing some products, what can I do?
A: Please contact our support team, we will confirm the contents of your order with the packaging, and compensate for the shipment. We apologize for the inconvenience.
Q: How to confirm the payment?
A: We accept T/T payment method. The first type is 30% deposit order confirmed, and the remaining 70% is paid before shipment, and the second type is 100% paid before shipment. Other payment methods are also acceptable, please contact us before you pay by other payment methods.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | CE, ISO9001 |
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Pressure: | High Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Single Acting |
Working Method: | Straight Trip |
Adjusted Form: | Switching Type |
Customization: |
Available
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What factors should be considered when selecting the right hydraulic cylinder for an application?
When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:
1. Load Requirements:
– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.
2. Stroke Length:
– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.
3. Operating Pressure:
– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.
4. Speed Requirements:
– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.
5. Mounting:
– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.
6. Environmental Factors:
– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.
7. Cylinder Configuration:
– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.
8. Maintenance and Serviceability:
– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.
9. Compliance and Standards:
– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.
10. Cost and Budget:
– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.
By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.
editor by CX 2023-12-29